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Professional High Power Cooling Solution Service Provider And Heat Sink Manufacturer

LED Active Cooling Solutions

LED Active Cooling Solutions

LED lights have the advantages of high visible light, low radiant energy and no infrared or ultraviolet light, making them the most efficient light source in the lighting market today. Although compared with traditional incandescent lights, they consume much less power, but the LED in the process of converting electronic photons will still create a considerable amount of heat, so it must be send out to go out. To maintain the best light output and maximize the service life of the LED, if LED lights can't transfer the heat, high temperature can cut the life of the LED lights by half. Temperatures above the maximum rated point quickly weaken the lumen output and the color quality of the LED lights.

Active cooling solution is an effective way to manage LED cooling

LED components and their drive electronics creat a lot of heat, and by dissipating the heat from the LED light source, the efficiency and life of the light source can be multiplied. Thermal management is the key factor of lumen output. For high lumen output applications. Although passive cooling heat sinks is sufficient for typical LED applications, passive cooling is not enough for high-brightness led lights and high power LED lights, so designers of LED lights should consider active cooling. In order to achieve the required lumen values with a small size factor, active cooling is the ideal solution for efficiently dispersing the heat generated by the LED components. Along with a heatsink, active cooling includes a subsystem, usually in the form of a fan, to force air over the heatsink, also known as forced air cooling.

In most cases, the designer can choose between passive or active cooling. Passive cooling uses natural air conduction and convection, also known as natural cooling, usually supplemented by heat sinks to accelerate both.The heat sink can solve the thermal management problem of low lumen LED light. However, a heat sink alone cannot cool 75 W or 100 W equivalent LED lights. Even if a heat sink had been designed for the application, the designer might have found it too large, expensive, and unwieldy.

Active cooling solution is an effective way to manage LED cooling. Dissipating heat directly from the core of the module reduces thermal resistance, making the entire led heat sink assembly more efficient. Especially for high brightness leds, active cooling technology provides better thermal performance than passive heat sink and improves performance, while greatly reducing the size of LED lighting fixtures, reducing total cost, increasing light output and extending LED life.

 

Using industry leading compact fans and components, Lori provides the perfect cooling solution for your LED applications. One of Lori's most important advantages over the life of LED lights is the reliability of our products. Active cooling solutions improve the life of LED lights, and LED active heat sinks are now the most efficient cooling solutions for high power LED lights.

Lori LED Active Cooling Mainstream Program

With the rapid development of LED technology, high-brightness and high-power LED products (such as outdoor displays, street lights, stage lights, etc.) are increasingly demanding for heat dissipation. The traditional passive heat dissipation has been difficult to meet the demand, and the active cooling heat dissipation scheme has become the focus of the industry with its efficiency and controllability. Lori provides efficient, high-quality and cost-effective active cooling solutions that extend product life, reduce costs and increase efficiency.

Forced air cooling (LED Fan Cooling)

Forced air cooling is the most common way of heat dissipation and low cost, easy to install. Through the fan-driven airflow, accelerate the heat dissipation from the surface of the heat sink.

LED Forced Air Cooling Solution Design Points:
Air duct optimization: air inlet is located at the bottom of the device, air outlet is at the top, using the natural rising effect of hot air; air inlet/outlet area ratio of 1:1.5-2, to avoid short-circuiting of airflow.
Filtering and dustproofing: outdoor equipment should be installed with dustproof net to prevent dust from blocking the air ducts.
Noise control: low-speed bearing fan is selected, or through PWM speed control to balance the heat dissipation and noise.

LED Liquid Cooling

LED liquid cooling through the liquid (such as water, coolant) in the pump driven circulation will heat away from the LED module. Compared with air cooling has the advantages of quiet, stable cooling, small dependence on the environment.
LED Liquid Cooling Solution Design Points:
Cold plate design: embedded metal cold plate under the LED substrate, with internal micro-channels to enhance the heat exchange efficiency.
Circulation system: with pumps and heat sinks to form a closed loop; need to prevent liquid leakage design to avoid corrosion of electronic components.
Phase Change Technology: Adopt Heat Pipe or Vapor Chamber to utilize liquid evaporation-condensation cycle for efficient heat conduction.

Application Scenario

Lori's air-cooled and liquid-cooled active cooling solutions can be applied to outdoor LED display boxes (such as advertising screens, sports stadium screens), high-power LED street lights (requiring IP65 or more protection levels), ultra-high-definition Mini/Micro LED displays (high-density pixels lead to local overheating), industrial lighting (such as warehouse high shed lights, etc.  Needs to run stably for a long time).

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